The illusion of control

In a world where technological advancement and digitalization are progressing at a rapid pace, the industrial sector continues to grapple with a paradoxical issue: the persistent illusion of control through paper-based processes. This seemingly innocuous preference for the tangible, however, has far-reaching consequences, which we will thoroughly examine in this article. We stand at a crossroads where the choice between digital innovation and outdated methods is not merely a matter of efficiency but one of existential significance for companies in the chemical, energy, and pharmaceutical sectors.

The Paradoxical Shield

The case that shook the industrial world to its core took place in 2024. A judge ruled that the manual process documentation at PharmaGlobal was not merely an inefficiency but represented “a deliberate acceptance of risk.” This ruling marked a turning point: paper-based controls, long regarded as a reliable safeguard against risks, were suddenly transformed into a Sword of Damocles hanging over the head of every HSSE manager.

Dr. Elena Petrova, Professor of Business Ethics at the London School of Economics, interprets this shift: “We are witnessing a fundamental redefinition of what ‘due diligence’ means in the 21st century. Clinging to methods that are demonstrably inferior to digital alternatives is now regarded as a form of negligence.”

The implications of this are far-reaching. In a recent survey of Fortune 500 companies, 78% of CEOs indicated that they are thoroughly reviewing their risk management strategies in response to this ruling. John Chen, CEO of ChemTech Industries, expressed it as follows: “This ruling was our wake-up call. We realized that what we perceived as diligence was, in fact, a ticking time bomb.”

The neuro-economics of paper arrogance

To understand why companies persistently cling to outdated methods, we must delve deeper than conventional economic theories. Recent fMRI research at KU Leuven sheds fascinating light on this issue. Dr. Marieke van der Heijden, the study’s principal investigator, explains: “We discovered that tactile interaction with documents triggers a dopamine release comparable to that observed in gambling behavior. There is, quite literally, a ‘paper high’ at play.”

This neurological addiction to what we might call “paper-based certainty” has far-reaching economic consequences. A comprehensive study by McKinsey indicates that this preference costs the European industry €23 billion in productivity losses annually. “It is a classic case of a false sense of security,” says Dr. van der Heijden. “The more signatures and paper trails there are, the less actual control there often is.”

“Our reptilian brain confuses tangibility with reliability – an evolutionary mismatch in digital ecosystems.”
– Prof. M. De Vries, Cognitive Neuroeconomist

These insights from neuroscience provide an explanation for what economists have long observed but have struggled to explain: the seemingly irrational resistance to digitization in risk management systems.

Legal minefield -> compliance as nemesis

The case EMA vs. PharmaGlobal (2023) marked a watershed moment in how the law perceives risk management. The court’s ruling—”Consciously refraining from available digitalization constitutes a form of culpa in causa”—has far-reaching consequences for the entire industry.

Mr. Sophia Andersson, partner at the renowned law firm Clifford Chance, analyzes: “This ruling establishes a new duty of care for companies. It is no longer sufficient to demonstrate that you have processes in place; you must now be able to prove that you are using the most effective available processes.”

The practical implications are already visible. Legal departments at industrial giants such as Dow Chemical and Shell report a 73% increase in liability claims related to manual errors since 2024. This trend continues across various sectors, from petrochemicals to pharmaceuticals.

At the same time, we also observe the rise of technological solutions that address these legal risks. Blockchain-certified logs, for instance, have led to a 92% reduction in documentation-related disputes in implementations at Enexis and BASF. “This is not merely a matter of efficiency,” Andersson emphasizes. “It is about creating irrefutable proof of due diligence that holds up in court.”

The hidden algebra of manual risks

A comprehensive analysis of 47 industrial companies, conducted by the MIT Sloan Center for Information Systems Research, reveals what we might call the ‘hidden algebra of manual risks.’ Dr. Rajiv Patel, the study’s lead author, explains: “What we observe is that each manual process element generates an exponential accumulation of risk. It is akin to a snowball effect of potential errors and inefficiencies.”

The figures are staggering:

  • Paper inspection reports cost €4,200 per employee annually in latent risk.
  • Excel tracking systems increase audit costs by an average of 11%.
  • In the pharmaceutical sector, 68% of all GDPR violations arise due to human data entry errors.

Dr. Patel emphasizes: “These figures demonstrate that manual processes are not only inefficient; they actively harm an organization’s risk management.”

Strategic implications and recommendations

  1. Digital Transformation as a Risk Strategy
    Dr. Klaus Schwab, founder of the World Economic Forum, states: “In the era of the Fourth Industrial Revolution, digital transformation is not a technological strategy but a survival strategy.” For HSSE managers and CEOs, this implies that investments in digital risk management systems should no longer be viewed as an expense but as a strategic necessity.
  2. Cultural Change
    The transition to digital risk management requires more than just technological implementation. Professor Amy Edmondson of Harvard Business School emphasizes the importance of a “psychologically safe” work environment: “Organizations must foster a culture in which employees feel safe to report mistakes and embrace digital systems without fear of repercussions.”
  3. Continuous Learning and Adaptation
    In a rapidly changing regulatory environment, static risk management is no longer sustainable. Dr. Zhao of Novartis advises: “Implement systems that can learn and adapt. The future of risk management lies in predictive analytics and real-time adjustments.”
  4. Legal proactivity
    Mr. Andersson from Clifford Chance warns: “Do not wait for the next lawsuit to update your systems. Proactive digitalization is the best legal defense in the current climate.”

Beyond the illusion of control

The transition from paper to digital is more than just a technological upgrade; it is a fundamental reassessment of how we understand and manage risks. As Prof. De Vries aptly puts it: “We must let go of the illusion of control in order to achieve true control.”

For HSSE managers, CEOs, and other decision-makers in the industrial sector, the message is clear: the future of risk management is digital, adaptive, and proactive. Companies that embrace this reality will not only survive but thrive in an increasingly complex world.

The choice is yours: will you cling to the familiar yet treacherous certainty of paper, or will you transition to the robust, data-driven world of digital risk management? In light of the legal, economic, and neurological insights we have discussed, there appears to be only one sensible choice.

“We wholeheartedly recommend Onyx One without a doubt! Many of our in-house contractors have already worked with the system, and this has convinced us. We are satisfied with the platform and the collaboration.”

Fons Huybrechts
Operational Prevention Advisor – Bayer Agriculture bv

“Onyx One significantly improved our contractor management. All documents and certificates are now tracked automatically. It is a user-friendly system and they have a strong service desk.”

Diana De Peuter
Finance and IT Manager – Monument Chemical BV

“We have excellent safety training (e-Learning) for the contractors through Onyx One and the cooperation is running smoothly.”

Luc Dejonghe
HSSE Manager  – Shell Catalysts & Technologies Belgium N.V.